This is really tricky (for me at least) to understand. I get the bearing plus seal is 0.4mm wider. Keeping the spacer should add preload to the bearings and make them harder to spin as you stated. Are they just deep groove ball bearings and not angular contact ball bearings? Does the crank spin easily if nothing is tensioned? Maybe, maybe the bearings aren't sitting square or the shell is not square and while the spacer adds too much preload it also lines up the bearings properly? Can you substitute something the correct length for the spacer and see?Is 0.4mm extra width (0.2 each side) going to give me issues witb my RF BB bearings?
For context:
Changed to 24mm ID bearings to do away with the plastic shim/sleeves however the enduro outboard dust seals are 0.2mm thicker than the plastic sleeve/dust covers which to me means more preload on the bearings. I removed a spindle spacer, but the cranks were harder to spin than with the spacer left on.
- Spacer on, cranks spin about three times. Crank bolt nipped up.
- Spacer off, cranks spin about once. And the crank bolt isn't even nipped up.