maybe my issues are from using the road cassettes, which have more non-carrier loose cogs on them. i dunno how the roadies get around this. i am now currently running a red cassette on the commuter, but it shifts crap compared to the DA cassette (and I even switched to road shifter/der to try to remedy it).My 36t ratchets have done more than 10,000 km with zero issues including no freehub gouging (using thick SS cogs, XT and SRAM 1080 cassettes) ....
are there reports of the small ramps causing slippage? i do know that if you use too much grease or too-thick grease, the star ratchets don't properly mesh, which i'd imagine would more likely cause slippage on the ratchets with the more (smaller) teeth. i just wonder if it is more a user/maintenance error rather than a design issue that would preclude the 54t ratchets from being used in higher load situations..... the 54t however are no good for high loading as the ramps are small
i know that a 142x12mm/15mm wheelset with 28 hole 240s hubs, cx-ray spokes, brass nipples, and 22mm (internal) direct-from-china rims (which were within 5g of claimed weight, at 360g ea) weigh pretty much exactly 1400g (no tape, no valves). add 30g per rim to get the 2mm wider 24mm rims. subtract 20g per wheel if going with alloy nipples. i don't think they were anywhere near $2k, but exchange rates have since gone the other way... Volar 23 rim...23 mm internal, 420 grams, tubeless compatible, $80 local price....
...
If I was building from scratch then (at the moment) I'd go with Hope hubs, Alex Volar 23 and Sapim spokes....for the OP's budget, he'd get two sets custom made...and with tyres. Spend twice as much and you'll only drop 150 grams and get...what?
how much do the alex-rimmed wheels that you suggest weigh? only 150g more than that? is that 420g/rim for the alex rim an actual weight? seems pretty light for an alloy rim, especially that wide.
the OP wants a wheelset for endurance racing, where even a couple hundred grams of rotational weight would make a difference. these days, if one was looking to do a custom wheelset for that purpose, it would be hard to not go for the stiffness:weight combo that a carbon rim offers, especially on a 29er for someone who isn't a whippet.
after riding carbon rims on my 29er hardtail and 26er trail bike for a while now, when getting the XC bike out and doing the odd xc event i am now noticing the flex of the alloy (stans) rims on my XC bike (26er FS). it is as if the spokes are loose, but i checked and they are done up pretty much to the limit of what those rims will handle. I don't reckon i'll be buying any more alloy rims, especially on bikes with bigger diameter wheels.